INTEGRATIONS

Integration with machine systems and other systems is an obvious part of smart factories. RS Production offers a wide range of open and flexible opportunities to build a modern system of systems.

RS Blackbox

RS Production’s plug and play default box for capturing machine signals from non-connected devices. Connects to a computer or directly to the network.

Machine data integration

Connect directly to your existing data sources with OPC UA, OPC, REST API, SQL or other protocol. Can communicate in both directions.

OPC UA

RS Production support for OPC UA is Industry 4.0’s leading communication techniques for machine integration.

Production plan import

An easy-to-use automatic standard import of production orders and part numbers.

ERP-integration

A two-way integration that raises reporting quality and secures the data of your ERP system, no matter what type of system it is. RS Production is integrated with most ERP systems in the market and offers a standard middle layer integration.

READ DATA FROM RS Production viA API

Provide your BI solutions with data directly from RS Production through web services or data dumping to SQL database.

CSV-filE import

An easy way to import data to RS Production from an ERP or Excel file.

SAP-integration

Many of the companies running RS Production also run SAP and the system has the ability to integrate driving plans, production orders, etc. with SAP.

ADAPTATIONS

RS Production i4 Pro is open for customization. It may be fully supported for your KPI-model, integration of machine recipes from ERP to machine or a simple visual report to a morning meeting.

EXAMPLES OF CUSTOM ADAPTATIONS

Even a standard system sometimes needs to be customized to fit perfectly in your processes. We deliver tens of customizations annually and our customization team has a clear and simple process for specifying, developing, delivering and deploying customizations.

Here is a selection of successful custom solutions. What are your needs?

VISUALIZATIONS

With the standard RS Production Screens tool, you can create and maintain visualizations for TV screens, panel meetings or analyzes without writing program code.

For customized visualizations with additional logic and calculations, you will be assisted by our customization team.

FOLLOW-UP OF OPERATOR’S WORK TIMES

Having a customer who has salary costs as a major part of his cost estimate, we have based on RS Production delivered a solution for stamping of indirect times and monitoring of operator time.

VISUAL KANBAN AND REAL TIME MATERIAL LEVELS

Having a customer with a larger number of part numbers and operations in several steps, we have based on RS Production developed an auto-updated TV screen display of inventory levels that gives operators a safe support in choosing which part number to run to maximize flow efficiency.

SUPPORT FOR CENTRAL KPI-MODEL

Having a customer with a multi-site organization and a centrally defined model for production metrics, based on RS Production, we have delivered custom loss models, calculations and visualizations so that RS Production offers full support in working according to their standardized production management processes.

Komplex MACHINE INTEGRATION AND REAL TIME VISUALIZATIONS FOR TOP MANAGEMENT

Based on RS Production we have developed a data capture and production visualization on TV screens and Mobile that combines retrieving data from both ERP systems and a variety of control systems. It is made for a customer with a large number of uniquely built production equipment from different suppliers,

PRODUCTION ORDER HANDLING AND REPORTING

To a variety of customers, we have delivered solutions where RS Production takes responsibility for the production order and in real time updates the ERP system with the current status and completes the order with times for changeovers and production, approved quantity, scrapped quantity, consumed material and stocked quantity.

IDENTIFICATION OF REAL VALUE ADDING TIMES IN CUTTING PROCESSES

On customers with cutting machining machines, we have delivered solutions based on RS Production on several occasions, which, in addition to showing the piece-to-piece-times, also capture and visualize the actual processing times that are important for preventive maintenance work.

TRACK AND TRACE IN SINGLE PIECE FLOW

To provide a customer with individual tracking requirements, we deliver an easy-to-use solution that, based on RS Production, automatically combines data capture from machine data and values from measuring machines with manual capture of inbound batches and first piece controls.

MACHINE RECIPE HANDLING

Having a customer with highly automated processing industry, based on RS Production we’ve delivered a solution that ensures that operators use best known machine settings for the product to be manufactured.